Sains Malaysiana 43(3)(2014): 467–474

 

Information for the Malaysian Asphalt Industry towards Better Pavement Interlayer Bonding

(Maklumat kepada Industri Asfalt Malaysia ke Arah Lekatan Lapisan Turapan yang Lebih Baik)

HARYATI YAACOB2, MOHD ROSLI HAININ2, AHMAD SAFUAN2& FUNG-LUNG CHANG1*

1Faculty of Civil Engineering, Universiti Teknologi Malaysia, 81300 UTM Skudai

Johor Bahru, Malaysia

 

2Faculty of Civil Engineering, Department of Geotechnics and Transportation

Universiti Teknologi Malaysia, 81300 UTM Skudai, Johor Bahru, Malaysia

 

Received: 9 January 2013/Accepted: 16 June 2013

 

ABSTRACT

Quality of bond between layers of asphaltic concrete course is a key element to ensure the performance of a modern asphalt pavement. A proper interlayer bond ensures the structural integrity of the pavement and prevents possible distresses from occurring within the designed service life. In Malaysia, delamination is a common distress related to insufficient degree of adhesion though slippage failure can be occasionally encountered. Generally, bond development is closely related to the design factors and construction factors. This paper however focused on the construction factors only, hoping to provide some useful information which might be overlooked by the contractors during construction but is of extreme important especially in enhancing the bond development in the asphalt layers. The construction factors in particular interest discussed in this paper include curing time of asphalt emulsion, surface condition of a pavement and technology and quality of workmanship and construction. It is important to note that both design factors and construction factors are inter-related in optimizing the degree of adhesion. Thus, all factors need to be carefully identified and fulfilled in order to maximize the bond strength between pavement surfacing layers for a better quality and longer service life of pavement in Malaysia.

 

Keywords: Asphalt; bonding; construction practices; surfacing layers; tack coat

 

ABSTRAK

Kualiti ikatan antara lapisan konkrit berasfalt merupakan unsur penting bagi memastikan prestasi turapan asfalt moden. Satu ikatan yang sempurna akan memastikan integriti struktur turapan dan mencegah kerosakan yang mungkin berlaku di sepanjang tempoh khidmat. Di Malaysia, nyahikatan adalah kegagalan umum yang berkaitan dengan kekuatan ikatan antara lapisan jalan walaupun kegagalan gelinciran mungkin juga ditemui. Secara umumnya, daya ikatan antara lapisan jalan adalah berkait rapat dengan faktor reka bentuk dan faktor pembinaan. Kajian ini bagaimanapun akan memberi tumpuan kepada faktor pembinaan sahaja bagi menyediakan beberapa maklumat berguna yang mungkin diabaikan oleh kontraktor semasa pembinaan tetapi adalah amat penting dalam meningkatkan daya ikatan dalam lapisan konkrit berasfalt. Faktor pembinaan yang dibincangkan termasuk masa pengawetan asfalt emulsi, keadaan permukaan turapan dan teknologi, kualiti kerja dan pembinaan. Kedua-dua faktor reka bentuk dan pembinaan adalah saling berkaitan dengan daya ikatan. Oleh itu, semua faktor perlu dikenal pasti dengan teliti bagi memaksimumkan kekuatan ikatan antara lapisan permukaan, justeru menghasilkan turapan berkualiti dengan tempoh khidmat yang lebih panjang di Malaysia.

 

Kata kunci: Amalan pembinaan; asfalt; ikatan; lapisan permukaan; salut jelujur

REFERENCES

Ahmad b Ramly. 2002. Prinsip dan Praktis Pengurusan Penyenggaraan Bangunan. Kuala Lumpur: Pustaka Ilmi, Percetakan Putrajaya Sdn. Bhd.

Al-Qadi, Imad L., Carpenter, S.H., Zhen Leng, Ozer, H. & Trepanier, J.S. 2008. Tack coat optimization for HMA overlays: Laboratory testing. Research Report FHWA-ICT-08-023.

Asphalt Institute. Construction of Hot Mix Asphalt Pavements. Manual Series No. 22, 2nd ed. The Asphalt Institute.

Banerjee, A., Prozzi Jorge, A., Smit Andre de Fortier, Bhasin A. & Aguiar-Moya, Jose Pablo. 2010. Curing rates for asphalt emulsions. Transportation Research Board 89th Annual Meeting. Washington: Transportation Research Record.

Blades, C. & Kearney, E. 2004. Asphalt Paving Principles. Cornell Local Roads Program, CLRP #04–3.

Buchanan, M.S. & Woods, M.E. 2004. Field Tack Coat Evaluator (ATACKerTM). Federal Highway Administration Report FHWA/MS-DOT-RD-04-168.

Caltrans. 2009. Tack Coat Guidelines. State of California, Department of Transportation, Division of Construction.

Canestrari, F., Ferrotti, G., Partl, M. & Santagata, E. 2005. Advanced testing and characterization of interlayer shear resistance. Transportation Research Record: Journal of the Transportation Research Board 1929: 69-78.

Charmot, S., Romero, P. & Dunning, M. 2005. Forensic analysis of slippage cracking. Proceeding of the 84th TRB annual meeting. Washington.

Chen, D.H. 2010. Slippage failure of a new hot-mix asphalt overlay. Journal of Performance of Constructed Facilities 24(3): 258-264.

Chen, J.S. & Huang, C.C. 2010. Effect of surface characteristics on bonding properties of bituminous tack coat. Transportation Research Record: Journal of the Transportation Research Board 2180: 142-149.

Chong, C.Y. 2006. The implementation of quality management system (ISO 9001) in analysing the workmanships performance in selected projects. Master’s Thesis in Construction Management, Universiti Teknologi Malaysia (unpublished).

Cooley, L.A. 1999. No Tack Inlay on Milled Surface: Project Report. NCAT Report 99-02.

Cross, S.A. & Shrestha P.P. 2005. Guidelines for Using Prime and Tack Coats. Federal Highway Administration Report FHWA-CFL/TD-05-002.

Hachiya, Y. & Sato, K. 1997. Effect of tack coat on bonding characteristics at interface between asphalt concrete layers. Eighth International Conference on Asphalt Pavements. Seattle, Washington.

Hansen, K. 2008. Avoid Slippage by Using Good Tack Coat Practices. Idaho Technology Assistance Newsletter.

Huang, Y.H. 2004. Pavement Analysis and Design. USA: Pearson Prentice Hall.

Iwaro, J. & Mwasha, A. 2012. The effects of ISO certification on organization workmanship performance. Quality Management Journal 19(1): 53-67.

James, A. 2006. Overview of Asphalt Emulsion. Transportation Research Circular E-C102: Asphalt Emulsion Technology. Transportation Research Boards of the National Academies.

Jeevan, R. 2007. Investigation of interlayer bond strength in HMA pavements. Master’s Thesis, University of Arkansas.

JKR. 2008. Section 4: Flexible Pavement, in Standard Specification for Road Works. Jabatan Kerja Raya, Malaysia.

King, G. & May R. 2003. New Approaches to tack application. 83rd Annual Meeting of the Transportation Research Board. Washington, D.C.

Low, S.P. 1993. The rationalization of quality in the construction industry: Some empirical findings. Construction Management and Economics 11(4): 247-259.

Malaysian Standard, MS 161. 1994. Specification for Cationic Bitumen Emulsions for Use in Pavement Applications. MS 161: SIRIM.

McGhee, K.K. & Clark, T.M. 2009. Bond Expectations for Milled Surfaces and Typical Tack Coat Materials used in Virginia. Virginia Transportation Research Council, Report No. VTRC 09-R21.

Miro, R., Martínez, A. & F.P. Jiménez, 2005. Assessing heat-adhesive emulsions for tack coats. Proceedings of the Institution of Civil Engineers: Transport 158: 45-51.

Mohammad, L.N., Elseifi, M.A., Bae, A., Patel, N., Button, J. & Scherocman, J.A. 2012. Optimization of Tack Coat for HMA Placement. National Cooperative Highway Research Program, NCHRP Report 712.

Mohammad, L.N., Bae, A., Elseifi, M.A., Button, J. & Patel, N. 2010. Effects of pavement surface type and sample preparation method on tack coat interface shear strength. Transportation Research Record: Journal of the Transportation Research Board 2180: 93-101.

Mohammad, L.N., Raqib, M. & Huang, B. 2002. Influence of asphalt tack coat materials on interface shear strength. Transportation Research Record: Journal of the Transportation Research Board 1789: 56-65.

OHIO. 2001. Proper Tack Coat Application. Technical Bulletin by Flexible Pavements of OHIO.

Patel, N. 2010. Factors affecting the interface shear strength of pavement layers. Master’s Thesis in Civil & Environmental Engineering, Louisiana State University (unpublished).

Paul, H. & Scherocman, J. 1998. Friction testing of tack coat surfaces. Transportation Research Record: Journal of the Transportation Research Board 1616: 6-12.

Pavement Interactive. 2008. De-Bonding of HMA Pavements/ Case Studies. http://www.pavementinteractive.org/article/ de-bonding-of-hma-pavementscase-studies/.

Pavement Interactive. 2011. De-Bonding of HMA Pavements/ Layer Bonding. http://www.pavementinteractive.org/article/ de-bonding-of-hma pavementslayer-bonding-2/.

Raab, C. & Partl, M. 2009. Laboratory study on interlayer bonding using cationic tack coats. 7th International RILEM Symposium on Advanced Testing and Characterisation of Bituminous Materials, Rhodes, GREECE.

Roffe, J.C. & Chaignon, F. 2002. Characterisation tests on bond coats: Worldwide study, impact, tests, and recommendations. 3rd International Conference Bituminous Mixtures and Pavements, Thessaloniki.

Romanoschi, S. & Metcalf, J. 2001. Characterization of asphalt concrete layer interfaces. Transportation Research Record: Journal of the Transportation Research Board 1778: 132-139.

Santucci, L. 2009. Recent findings on the use of tack coat between pavement layers. Pavement Technology Update.

Satterfield, Z. 2005. Quality Control in Construction Projects. Tech Brief, National Environmental Services Center.

Sholar, G.A., Page, G.C., Musselman, J.A., Upshaw, P.B. & Moseley, H.L. 2003. Preliminary investigation of a test method to evaluate bond strength of bituminous tack coats. Journal of the Association of Asphalt Paving Technologists 73: 771-806.

Smith, R.E. 1979. Highway Pavement Distress Identification Manual for Highway Condition and Quality of Highway Construction Survey. USA: U.S. Department of Transport.

Tashman, L., Nam, K. & Papagiannakis, T. 2008. Evaluation of the Influence of Tack Coat Construction Factors on the Bond Strength between Pavement Layers. Report No. WA-RD 645.1.

Tashman, L., Nam, K., Papagiannakis, T., Willoughby, K., Pierce, L. & Baker, T. 2008. Evaluation of construction practices that influence the bond strength at the interface between pavement layers. Journal of Performance of Constructed Facilities 22(3): 154-161.

Thomas, S.R., Tucker R.L. & Kelly, W.R. 1998. Critical communications variables. Journal of Construction Engineering and Management 124(1): 58-66.

Tran, N.H., Willis, R. & Julian, G. 2012. Refinement of the Bond Strength Procedure and Investigation of a Specification. NCAT Report No. 12-04.

Uzan, J., Livneh, M. & Eshed, Y. 1978. Investigation of adhesion properties between asphalt concrete layers. Proc. of the Association of Asphalt Paving Technologists. Lake Buena Vista, Florida.

West, R.C., Zhang, J. & Moore, J. 2005. Evaluation of bond strength between pavement layers. National Center for Asphalt Technology, NCAT Report 05-08.

WSDoT. 2003. Tack Coat. Tech Notes.Washington State Department of Transportation.

Yaacob, H., Hainin, M.R. & Chang, F.L. Overview on the factors affecting pavement interlayers bond strength. The International Congress on Engineering and Information (ICEAI 2013). (in press)


*Corresponding author; email: flchang87@hotmail.com